Project Description
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Animation Multi product Distribution Centre of 60,000 tons storage
A distribution centre in the middle of a production area next to a highway. With a well-organized dispatch and supply department.
- Infeed of product from field.
 - Distance from cold store to processing lines as short as possible.
 - Packaging machines all on one line at the end of the processing lines.
 - This enables the most efficient logistic product flow of ready product.
 - Centralized dispatch of ready products from condioned rooms.
 - Possible to place fruit packaging and grading lines.
 - Office block in front of the building.
 - Solar panels on roof and windmills in the fields.
 - Reconditioning rooms during proces. for examples onions to be topped at 21 degrees and to be packed at 12 degrees.
 - Conditioning rooms at dispatch. To keep product as fresh as possible.
 
- Industrial potatoes bulk
 - Table potatoes bulk
 - Table potatoes boxes
 - Seed potatoes boxes
 - Carrot boxes
 - Onion bulk
 - Onion boxes
 - Red beet bulk
 - Cabbage boxes
 - Fruit boxes
 
POTATO PROCESSING, STORAGE AND DISPATCH
Industrial potato, table potato and seed potato.
- From tip trailer to boxes
 - Wooden boxes 160 x 120 x 123 cm
 - Box storage
 - Bulk storage
 - Storage with cooling machines
 - Storage with outside air cooling
 - Salco cooling doors
 
For a summary of type of each machine see processing line >
Processing:
- Receiving, soil extraction
 - Destoning
 - Leaf seperating
 - Washing with high level, at least 10 cm higher as product.
 - Dry cleaning, brushing
 - Manual inspection with a roller table so you can see up-side-down
 - Grading by square. means on biggest size.
 - Buffering, storage hopper
 - Central switchboard
 
Capacity:
- All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
 - Industrial potatoes ungraded Capacity 40-60 tons per hour
 - Table potatoes Capacity 25-30 tons per hour
 - Seed potatoes Capacity 20-30 tons per hour
 
Packaging:
- Weighing 500gr – 25kg
 - Packaging 500gr – 50kg
 - Fresh and processed
 - Export
 - Supermarket
 - All packaging options
 
Palletizing:
- Flexible and accurate
 - Maximum 15 bags per minute
 - Capacity is depending on bag + pallet size and configuration.
 - Bag size: 2,5kg – 50kg
 
CARROT PROCESSING, STORAGE AND DISPATCH
- Way of harvesting direct from field in boxes
 - For long term storage with 15% of soil in order to create micro climate.
 - With pure sandy soil long term storage very difficult.
 - Wooden boxes 160 x 120 x 123
 - Storage at >95% humidity and 1-2 degrees.
 - Carrots has to been cooled down to 10 degrees as quick as possible. Always cooling machines needed.
 - From 10 to 1 cool a half degreed a day
 - Salco cooling doors
 
For a summary of type of each machine see processing line >
- Receiving, soil extraction
 - Jacuzzi, in combination with washing machine with very heavy poluted product. Only jacuzzi (without washing machine) relatively clean carrots.
 - Leaf seperator
 - Washing carrots on low water level, same level as layer of product.
 - Dry cleaning, brushing not possible with carrots
 - Pre inspection, for particals not suitable for human or animal consumations. Sometimes not needed.
 - Chunk grading to get rid of broken carrot, this machine saves about 2 person at manual inspection table
 - Polisher for high shiny carrots
 - Bypass if polishing not needed or required.
 - Manual inspection, only for carrot a flat belt, with roller inspection table carrot might get speed it up.
 - Hydrocooler for cooling down carrots fast by spraying ice cold water. Before the carrot is transported or stored. Position of the hydro cooler can be also after grading, for example 2 sizes. (Δ t/°C x Kg product/hour) x 1.36 = (NCC÷1000) kW
 - Elevator to grading machine. Possibility to spraying installation for chlorine
 - Radial grader, grading on diameter means on smallest size.
 - Lenght grader, Needed when several carrots can’t fit in particular sizes of bags.
 - Even-flow hopper. To overcome capacity differences between grading washing line and weighing and packaging installation.
 - SHB storage hopper/boxtipper combination. To feed the weighing and packaging machines with cubic boxes.
 - Central switchboard
 
Capacity:
- All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
 - Capacity nantes approx. 15 tons per hour
 - Capacity chantenay approx. 15 tons per hour
 - Bottle neck, polisher and washing machine approx. 15 ton per hour
 
Packaging:
- Weighing 500gr – 25kg
 - Packaging 500gr – 50kg
 - Fresh and processed
 - Export
 - Supermarket
 - All packaging options
 
Palletizing:
- Flexible and accurate
 - Maximum 15 bags per minute
 - Capacity is depending on bag + pallet size and configuration.
 - Bag size: 2,5 kg – 50kg
 
ONION PROCESSING, STORAGE AND DISPATCH
Onion, shallots, set onions and garlic
- Bulk storage (hybrid variaties only)
 - Box storage
 - When needed to be dried with heaters or dryers.
 - Wooden boxes 160 x 120 x 123
 - Storage at 65% humidity and 2 degrees.
 - Salco cooling doors
 
For a summary of type of each machine see processing line >
Processing:
- Automatic infeed of cubic boxes
 - Pre-grader with a radial grader. to 2 sizes to 2 different onion toppers with different sieves. To get a better onion topping result.
 - Two elevators
 - Manual inspection with a roller table so you can see up-side-down.
 - Radial grader, grading on diameter means on smallest size. Also possible with shake grading/square grading. grading on the biggest size
 - important for more veriaties. See differents >
 - Box filling with vertical belts.
 - Automatic box removing system.
 - Central switchboard
 
Capacity:
- All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
 - Capacity approx. tons per hour
 
For a summary of type of each machine see packaging line >
Packaging:
- Weighing 500gr – 25kg
 - Packaging 500gr – 50kg
 - Fresh and processed
 - Export
 - Supermarket
 - All packaging options
 
Palletizing:
- High speed, versatile and fully automatic.
 - Maximum 30 bags per minute
 - Capacity is depending on bag + pallet size and configuration.
 - Bag size: 2,5 kg – 50kg
 - Automatic pallet dispenser
 
CABBAGE PROCESSING, STORAGE AND DISPATCH
- Brought in in open boxes (mostly in metal boxes)
 - Storage at >95% humidity and 1-2 degrees.
 - Cabbage has to been cooled down to 10 degrees as quick as possible. Always cooling machines needed.
 - From 10 to 1 cool a half degreed a day
 - Salco cooling doors
 
For a summary of type of each machine see processing line >
Processing:
- Box tipper without falling height. Witch automatic dosing system.
 - Dosage belt, with detection at the end makes to belt control itself.
 - Product belt for unprocessed cabbage. From this belt people takes cabbage for processing and cleaning.
 - Electronic eye on product belt makes the belt stop when to product-flow is too big.
 - Air pipes on working places. The airpipe blow the leaf of the cabbage wide, which it easy to peel the cabbage.
 - Collection waste belt. With optional elevator to box or tip trailer.
 - Grading machine works on the principle of dividing belts, the cabbage falls down into four separate compartments.
 - Optional: weigher for nett bags of 25kg.
 - Central switchboard
 
Capacity:
- All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
 - Capacity depending on the weight of the cabbage of 1kg or 3kg. An average of 200 cabbage per our. Saving on labour can rise up to 40%.