Distribution centre 60.000 tons storage2017-05-16T14:46:57+00:00

Project Description

Visit our website with a bigger device for more information

Animation Multi product Distribution Centre of 60,000 tons storage

A distribution centre in the middle of a production area next to a highway. With a well-organized dispatch and supply department.

  1. Infeed of product from field.
  2. Distance from cold store to processing lines as short as possible.
  3. Packaging machines all on one line at the end of the processing lines.
  4. This enables the most efficient logistic product flow of ready product.
  5. Centralized dispatch of ready products from condioned rooms.
  6. Possible to place fruit packaging and grading lines.
  7. Office block in front of the building.
  8. Solar panels on roof and windmills in the fields.
  9. Reconditioning rooms during proces. for examples onions to be topped at 21 degrees and to be packed at 12 degrees.
  10. Conditioning rooms at dispatch. To keep product as fresh as possible.
  1. Industrial potatoes bulk
  2. Table potatoes bulk
  3. Table potatoes boxes
  4. Seed potatoes boxes
  5. Carrot boxes
  6. Onion bulk
  7. Onion boxes
  8. Red beet bulk
  9. Cabbage boxes
  10. Fruit boxes

POTATO PROCESSING, STORAGE AND DISPATCH

Industrial potato, table potato and seed potato.

  1. From tip trailer to boxes
  2. Wooden boxes 160 x 120 x 123 cm
  3. Box storage
  4. Bulk storage
  5. Storage with cooling machines
  6. Storage with outside air cooling
  7. Salco cooling doors
For a summary of type of each machine see processing line >

Processing:
  1. Receiving, soil extraction
  2. Destoning
  3. Leaf seperating
  4. Washing with high level, at least 10 cm higher as product.
  5. Dry cleaning, brushing
  6. Manual inspection with a roller table so you can see up-side-down
  7. Grading by square. means on biggest size.
  8. Buffering, storage hopper
  9. Central switchboard
Capacity:
  1. All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
  2. Industrial potatoes ungraded Capacity 40-60 tons per hour
  3. Table potatoes Capacity  25-30 tons per hour
  4. Seed potatoes Capacity  20-30 tons per hour
Packaging:

  1. Weighing 500gr – 25kg
  2. Packaging 500gr – 50kg
  3. Fresh and processed
  4. Export
  5. Supermarket
  6. All packaging options
Palletizing:
  1. Flexible and accurate
  2. Maximum 15 bags per minute
  3. Capacity is depending on bag + pallet size and configuration.
  4. Bag size: 2,5kg – 50kg

CARROT PROCESSING, STORAGE AND DISPATCH

  1. Way of harvesting direct from field in boxes
  2. For long term storage with 15% of soil in order to create micro climate.
  3. With pure sandy soil long term storage very difficult.
  4. Wooden boxes 160 x 120 x 123
  5. Storage at >95% humidity and 1-2 degrees.
  6. Carrots has to been cooled down to 10 degrees as quick as possible. Always cooling machines needed.
  7. From 10 to 1 cool a half degreed a day
  8. Salco cooling doors
For a summary of type of each machine see processing line >

  1. Receiving, soil extraction
  2. Jacuzzi, in combination with washing machine with very heavy poluted product. Only jacuzzi (without washing machine) relatively clean carrots.
  3. Leaf seperator
  4. Washing carrots on low water level, same level as layer of product.
  5. Dry cleaning, brushing not possible with carrots
  6. Pre inspection, for particals not suitable for human or animal consumations. Sometimes not needed.
  7. Chunk grading to get rid of broken carrot, this machine saves about 2 person at manual inspection table
  8. Polisher for high shiny carrots
  9. Bypass if polishing not needed or required.
  10. Manual inspection, only for carrot a flat belt, with roller inspection table carrot might get speed it up.
  11. Hydrocooler for cooling down carrots fast by spraying ice cold water. Before the carrot is transported or stored. Position of the hydro cooler can be also after grading, for example 2 sizes. (Δ t/°C x Kg product/hour) x 1.36 = (NCC÷1000) kW
  12. Elevator to grading machine. Possibility to spraying installation for chlorine
  13. Radial grader, grading on diameter means on smallest size.
  14. Lenght grader, Needed when several carrots can’t fit in particular sizes of bags.
  15. Even-flow hopper. To overcome capacity differences between grading washing line and weighing and packaging installation.
  16. SHB storage hopper/boxtipper combination. To feed the weighing and packaging machines with cubic boxes.
  17. Central switchboard

Capacity:

  1. All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
  2. Capacity nantes approx. 15 tons per hour
  3. Capacity chantenay  approx. 15 tons per hour
  4. Bottle neck, polisher and washing machine approx. 15 ton per hour
Packaging:

  1. Weighing 500gr – 25kg
  2. Packaging 500gr – 50kg
  3. Fresh and processed
  4. Export
  5. Supermarket
  6. All packaging options

Palletizing:

  1. Flexible and accurate
  2. Maximum 15 bags per minute
  3. Capacity is depending on bag + pallet size and configuration.
  4. Bag size: 2,5 kg – 50kg

ONION PROCESSING, STORAGE AND DISPATCH

Onion, shallots, set onions and garlic

  1. Bulk storage (hybrid variaties only)
  2. Box storage
  3. When needed to be dried with heaters or dryers.
  4. Wooden boxes 160 x 120 x 123
  5. Storage at 65% humidity and 2 degrees.
  6. Salco cooling doors
For a summary of type of each machine see processing line >

Processing:

  1. Automatic infeed of cubic boxes
  2. Pre-grader with a radial grader. to 2 sizes to 2 different onion toppers with different sieves. To get a better onion topping result.
  3. Two elevators
  4. Manual inspection with a roller table so you can see up-side-down.
  5. Radial grader, grading on diameter means on smallest size. Also possible with shake grading/square grading. grading on the biggest size
  6. important for more veriaties. See differents >
  7. Box filling with vertical belts.
  8. Automatic box removing system.
  9. Central switchboard

Capacity:

  1. All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
  2. Capacity approx.  tons per hour
For a summary of type of each machine see packaging line >

Packaging:

  1. Weighing 500gr – 25kg
  2. Packaging 500gr – 50kg
  3. Fresh and processed
  4. Export
  5. Supermarket
  6. All packaging options

Palletizing:

  1. High speed, versatile and fully automatic.
  2. Maximum 30 bags per minute
  3. Capacity is depending on bag + pallet size and configuration.
  4. Bag size: 2,5 kg – 50kg
  5. Automatic pallet dispenser

CABBAGE PROCESSING, STORAGE AND DISPATCH

  1. Brought in in open boxes (mostly in metal boxes)
  2. Storage at >95% humidity and 1-2 degrees.
  3. Cabbage has to been cooled down to 10 degrees as quick as possible. Always cooling machines needed.
  4. From 10 to 1 cool a half degreed a day
  5. Salco cooling doors
For a summary of type of each machine see processing line >

Processing:

  1. Box tipper without falling height. Witch automatic dosing system.
  2. Dosage belt, with detection at the end makes to belt control itself.
  3. Product belt for unprocessed cabbage. From this belt people takes cabbage for processing and cleaning.
  4. Electronic eye on product belt makes the belt stop when to product-flow is too big.
  5. Air pipes on working places. The airpipe blow the leaf of the cabbage wide, which it easy to peel the cabbage.
  6. Collection waste belt. With optional elevator to box or tip trailer.
  7. Grading machine works on the principle of dividing belts, the cabbage falls down into four separate compartments.
  8. Optional: weigher for nett bags of 25kg.
  9. Central switchboard

Capacity:

  1. All capacitites are indications are based on experience from the past and depend on soil and product conditions, Allround VP does not guarantee any of them.
  2. Capacity depending on the weight of the cabbage of 1kg or 3kg. An average of 200 cabbage per our. Saving on labour can rise up to 40%.
GO TO

MORE ABOUT PROCESSING LINES

See details of the processing lines
GO TO